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Hardening Inductor

Hardening Inductor

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QUALITY PRODUCT
Feature
01
Specialized Design Team

The top team in the industry, all of them have many years of design and manufacturing experience, and the designed products are well received in the industry;

02
Flexible and Customizable Structure

Customized according to the shape of the workpiece (such as spiral, U-type, flat plate, scanning, etc.), to adapt to the heating needs of complex geometry. Most of the high conductivity copper (such as copper tube), part of the surface needs to be silver-plated or coated to enhance high temperature resistance; coil internal integrated cooling waterway, through the circulation of water to quickly dissipate heat, to ensure that a long period of high-power operation;

03
Precise Control and Uniformity

By adjusting the frequency of power supply (high frequency, medium frequency, ultra-high frequency), control the heating depth (skin effect), to meet the surface hardening or deep penetration of heat demand; combined with PLC, temperature sensors and closed-loop feedback system, to realize the precise regulation and control of the temperature, power, heating time, to avoid overheating or underheating.

04
High Reliability and Long Life

No physical contact between inductor and workpiece, reduce wear and tear, prolong service life, product life industry leading; simple structure, no wearing parts (such as resistance wire), daily maintenance is based on cleaning and water-cooled system check.

05
Environmental Protection and Safety

No combustion exhaust emissions, in line with green manufacturing standards; non-open flame heating, reducing the risk of fire, shielded design to reduce electromagnetic leakage.

Induction Hardening of Engineering Machinery Parts
PRODUCT APPLICATIONS
Induction Hardening of Engineering Machinery Parts
Induction hardening is a widely used surface heat treatment process that enhances the durability and wear resistance of engineering machinery parts. By using electromagnetic induction to heat the surface of metal components, followed by rapid cooling (quenching), this method creates a hardened layer that significantly improves fatigue strength and performance under heavy-duty conditions.
Induction Hardening for Automotive Parts
PRODUCT APPLICATIONS
Induction Hardening for Automotive Parts
Induction hardening is a highly efficient heat treatment process widely used in the automotive industry to improve the durability and performance of critical components. By rapidly heating and then quenching the surface of metal parts, induction hardening increases hardness, wear resistance, and fatigue strength without affecting the core properties of the material.
Induction Hardening of Tractor Parts
PRODUCT APPLICATIONS
Induction Hardening of Tractor Parts
Induction hardening is a heat treatment process widely used to enhance the surface hardness and wear resistance of steel components. In the agricultural industry, particularly in tractors, this technique plays a critical role in extending the lifespan and performance of key parts subjected to high stress and friction. Components such as gears, axles, shafts, and pins benefit significantly from induction hardening, ensuring better durability and reliability in demanding field conditions.
Motorcycle Parts Induction Hardening
PRODUCT APPLICATIONS
Motorcycle Parts Induction Hardening
Induction hardening is a critical heat treatment process used to enhance the durability and wear resistance of motorcycle parts. By applying high-frequency electromagnetic fields to heat the surface of metal components, followed by rapid quenching, induction hardening creates a hardened outer layer while maintaining a tough and flexible core.
Brazing
PRODUCT APPLICATIONS
Brazing
Metal Heat Treatment
PRODUCT APPLICATIONS
Metal Heat Treatment
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PROCESS INTRODUCTION
Induction Hardening Process
  • 01
    Core Material Selection

    High-temperature materials: Using ferrite or powdered iron cores rated for elevated temperatures;Stabilized alloys: Selecting core materials with low temperature coefficients;Radiation-resistant materials: For aerospace/military applications.

  • 02
    Winding Techniques

    Heavy-duty wire: Using thicker gauge or high-temperature rated wire;Litz wire: For high-frequency applications to reduce skin effect;Edge-wound coils: For improved mechanical stability.

  • 03
    Encapsulation and Coating

    Epoxy potting: Filling the inductor with thermally conductive epoxy;Conformal coating: Applying protective chemical coatings;Hermetic sealing: For extreme environments (vacuum, corrosive).

  • 04
    Structural Reinforcement

    Robust bobbins: Using high-temperature plastic or ceramic formers;Mechanical clamping: For large inductors to prevent vibration damage;Shock-mounted designs: For applications with mechanical vibration

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